Envisage-ERP | Domain-Specific ERP for Foundry & Engineering

Know us

Built for the way metal & manufacturing businesses actually work

Envisage-ERP stands out as a specialized solution tailored for the foundry and metal industry, leveraging two decades of expertise to meet unique operational needs. Its design aligns with industry-specific workflows, giving a deeper understanding of user requirements for a swift, efficient implementation.

Choosing Envisage-ERP means a system that minimizes customization, accelerates go-live, and delivers tangible results in cost reduction, efficiency and strategic planning.

Comprehensive Solution

Domain-specific, efficient, scalable, feature-loaded cloud ERP.

Industry 4.0

Comprehensive oversight of workforce changes and deviations.

Business Analytics

A management dashboard so you decide, right time, right data.

Faster Go-Live

Less customization needed thanks to industry-fit workflows.

End to end coverage

Envisage-ERP modules & solutions

Every department, one connected system.

01

Marketing / Presales

Enquiry to order process.

02

Sales & Dispatch

Packing slip to export documentation.

03

Procurement

Material planning to goods receipt.

04

Financial Accounts

Bookkeeping to balance sheet.

05

Planning & Scheduling

Plant work-centre scheduling & optimization.

06

Payroll

Salary processing and basic HR.

07

Production Tracking

Work-centre-wise log & WIP monitoring.

08

Plant Maintenance

Preventive and breakdown maintenance.

09

Quality

Every inspection & QA activity documented.

10

Costing

Product production costing, detailed break-up.

How it flows

Envisage-ERP workflow

From customer enquiry and vendor supply, through production, to finance and dispatch — one continuous thread of data.

Customer Enquiry

Marketing
Enquiry to Order

Estimation & Engineering

Planning
Material & Load

Materials
MRP to Purchase

Production

Quality

Sales & Dispatch

Finance & Control

Inventory

Taxation / GST

Costing

Sub-Contract

Payroll

Plant Maintenance

Production stage covers: Job Card, Machine Log, MRP, Planning, QA

Engineering & Machine Shop

Why Envisage-ERP for engineering industries?

Costing

Engineering-specific product cost estimation to prepare the best commercial offer, with a cost break-up at each stage.

Bill of Material

BOM template built for production planning.

Planning

Robust material planning & dynamic tools to optimize machine capacity utilization.

Maintenance

Preventive maintenance and a better OEE.

Analysis

Data for why-why analysis & rejection root-cause monitoring.

Industry 4.0

Automation & machine-data integration to cut human error, speed decisions.

WIP Visibility

Stage-wise product WIP for better dispatch planning & delivery performance.

Production Data

Live capture of production data for faster, evidence-based decisions.

Engineering-industry specific solution

A production chain built for machine shops: Order → BOM → Work Order → Planning → MRP → Stores → DPL → APL → QC → NC → FG Store.

Engineering-specific standard ERP & product cost tool
Integrated solution, enquiry to dispatch
Optimum machine load analysis & job-wise material planning
Standard production log (DPL, consumption) with variance alerts
Track rejection by reason/product, with root-cause analytics
Online stage-wise WIP and live production/product costing

Envisage-ERP daily production job screen

Foundry & Casting

Why Envisage-ERP for foundry & casting industries?

Costing

Foundry-specific product cost estimation to prepare the best commercial offer, cost break-up at every stage.

Bill of Material

Grade-wise BOM template for production planning.

Planning

Dynamic planning tools to optimize mould-line & metal capacity utilization.

Maintenance

Preventive maintenance and a better OEE.

Suited for every foundry vertical

Pressure & Investment Casting

Gravity & Pressure Die Casting

SG Iron & CI

Sand & Shell Mould

Foundry-industry specific solution

A production chain built for casting operations: Order → Work Order → Planning → Core → Stores → Moulding → QC/Spectro → Melting → Pouring → 1st Stage QA → Final QA → Fettling/HT → FG Stores.

Foundry-specific standard ERP & product cost estimation tool
Optimum capacity utilization — melting & moulding
Grade-wise raw material planning
Standard production log — core / melt / mould & more
Track rejection by heat / reason / product, with root-cause analytics
Casting weight-variance history & online stage-wise WIP info

MELTING

Energy consumption analysis per ton, standard vs. actual, and a furnace-wise heat/melt log.

MOULDING / CORE

Rejection & production log, consumption analysis, machine-wise mould log.

FETTLING

Employee/shift-wise billing, consumption analysis, planned-vs-actual rejection view.

HEAT TREATMENT

Production log, standard-vs-actual consumption, rejection analysis.

Machine learning & AI

Live machine data, without the manual entry

Envisage-ERP pulls production data directly from your equipment — improving accuracy, saving labour hours, and enabling faster decisions.

Production Data

Live count & idle time captured directly from CNC, VMC, HMC machines, for OEE and schedule optimization.

Spectro Data

Every heat's spectrometer reading captured live for better heat-composition calculation.

Power & Temperature

Energy data pulled from power meters for live cost-of-production & optimization.

UT & Image Analyzer

Machine-sourced data avoids human error and supports better quality decisions.

Industry 4.0 machine data integration

Melting furnace, spectrometer and micro/UTI machine readings — charge, chemical & mechanical properties — flow straight into Envisage-ERP.

Live quality analysis and corrective action

Automated data integration avoids human dependency

Live melting cost and charge log

AI Integration

Envisage Email Summary AI Tool

Incoming emails are automatically summarized and routed — enquiries become pre-sales leads and quality complaints become tickets, without manual effort.

Email → Enquiry Email → Quality Alert Auto Attachment Capture

Stay in the loop

Messaging & communication built in

Every document, approval and alert reaches the right person on the channel they actually check.

Email

Auto alerts for sales orders, POs and all key documents.

WhatsApp

Integrated for alerts and queries, right in the chat you use daily.

In-App Notification

Approvals and updates across every ERP app.

Management view

What management can expect

Plant Maintenance

Right data on OEE, plant availability, cost-of-maintenance breakdown analytics with spares management.

Industry 4.0

Machines & equipment integrated for live productivity analysis, avoiding human error.

Rejection Control & Productivity

Track cause, weight and cost; use the data for corrective action and SOPs.

Supply Chain

Effective material planning with live WIP status, delivery and order management.

Planning & Delivery

Optimized planning and capacity utilization for on-time delivery, less inventory.

Profitability Analytics

Track and monitor profitable products, material grades and customers.

Return on investment

What customers gain after go-live

0

Improved productivity — seamless, integrated workflow across business units and departments.

0

Faster order cycle — integrated enquiry-to-payment and optimized plant utilization.

0

Reduction in non-moving inventory through better planning visibility.

0

Better cash flow — automated payment-to-receipt finance & accounting.

0

Improved margins — accurate quotation estimates from online production cost.

0

Lower rejection rate through cause-tracked corrective action & SOPs.

Getting started

Envisage-ERP implementation cycle

Initiation

Business process requirement mapping.

Master Data

Collection and migration of master data.

Training & Customization

A proven train-the-trainer plan for quick implementation.

Go-Live

Hand-holding support during go-live.

Support

Standard web support during the warranty period.

Product overview

A closer look inside Envisage-ERP

Real screens from the sales, finance, quotation and costing modules.

Sales Order Management

Quotation Comparison

Envisage-ERP costing and estimation screen

Production Costing & Estimation

Envisage-ERP finance and balance sheet report

Finance & MIS Reports

Product / Routing Activity

Daily Production Job

Ready to see Envisage-ERP on your own data?

Tell us your industry and current pain points — we'll tailor the demo.

Book a Free Demo